DONALD, KEVIN - I had a BIG old Post all typed out but it was too big for the forum....and I'm NOT typing it all back out again.
KEVIN - if I had to guess, I'd say you build locomotive engines? I know CAT's big engine plant is in Lafayette, IN, but that'd be to long of a commute for you to get to work. You may have seen a couple posts a few days back by WYATT COMPTON. He was a design Engineer at Waukesha Engine Div. of Dresser Ind. a few years ago. They make some pretty impressive engines too! He was telling Me one day about the oil-cooled piston ring lands they had in one series of engines. Not just oil jets shooting oil on the underside of the pistons, but cooled & filtered oil PUMPED thru the conn. rods, into the wrist pins, then circulated thru machined passages IN the pistons.
Oh, And Donald's correct, the carbon deposits fly OUT of the muffler in CHUNKS when you spray water into an engine with combustion chamber deposits. There's never any liquid water in the combustion chamber, it vaporizes into steam almost immediately. And the airflow thru the engine keeps all the chunks in suspension. Almost zero chance of getting chunks between the piston & bore. And if something did get in that gap, the piston is swiping over the cyl. wall twenty-five times a second @ 1500 RPM, and the inertia of the sudden stop at TDC would expel the chuck. NOTHING abrasive ever enters the engine, but I suppose you could make the argument that something already THERE that could be abrasive is Leaving the engine. The K241 I injected water into the bore looked perfect even after 1400 hours, I could still see cross-hatch in the bore and not even a ridge at the top of the bore.
Really old idea actually, water injection was used in kerosene ag tractor engines back in the 1910's/1920's. Tractor pullers still use it a lot. Saw a tech segment on Nat'l Tractor Pulling on RFD TV a couple weeks ago a diesel super-stock pulling tractor based off an Allis-Chalmers D-21 (426 cid) used four quarts of #2 diesel fuel and TEN QUARTS of water during a 300 ft pull. He injected water between each of the three turbos, after the last turbo, and into each of the six intake ports in the head.
Also, don't agree with needless head gasket replacement at all. The K241 I rebuilt in 1985 ran 1400 hours in twenty years on the same head gasket. I had to re-torque it 2-3 times but it's too easy to tell if the head gasket is leaking on a Kohler to just replace them because they may be leaking. Just make sure the head is flat as per Matt G's write-up, chase & chamfer the head bolt holes, check the head to the block to make sure the block is flat, torque the head in three easy steps, run for 15-30 minutes, re-torque again and DONE!