Hi Ken, Hey David!
Well, it sure did cause it to konk... and there was a LEETLE chunk of something that managed to get under the #2 intake valve. Invisible from the angle I was lookin' at, but once the valve was out, it was clearly the case. It allowed enough of that cylinder's breathing to blow back into the intake.
As for running fine missing a few cylinders, yeah, that'd usually be the case... but not here. About six years ago, I had a camshaft go bad (flattened the intake lobe on #5), but it ran very well on 5 cylinders from Red Wing, Mn, all the way home, cruising at 45mph. Besides bein' down on power just a little bit, and having a tapping-noise, it ran just fine.
If I'd fitted this one up with a row of Webers, it'd probably be fine with this valve, too, but being limited to a marine intake/exhaust manifold, I was out a few options... the marine intake is made for a QuadraJet, and can't fit it up for port-fuel-injeciton.
I'm running a GM TBI-220 throttle body unit. At idle, it's got darned-near no vacuum- it's running .512 lift with 270d duration (@ 0.050), and the exhaust is submerged at idle... so where there'd normally be 14in. HG, I'm seeing more like... 5.
The exhaust is liquid-cooled, so I can't run an O2 sensor. I've programmed the EFI ECM to stay in open-loop mode, and it's running speed-density based on my own fuel maps. It's extremely reliant on the MAP sensor to run.
The way I've combatted the low idle vacuum, is to use Rhodes lifters (variable duration thingies that collapse down early when below 1200rpm). The rockers are full-roller Harlan Sharp jobs on big thick thread-in studs.
Since the water burping out of the exhaust causes erratic MAP signals, I've set up the fuel map to run pretty rich at idle. The drive doesn't tolerate shifting above 700rpm or so (plus, it tends to jerk the boat pretty hard), so I use the Park-Neutral input (normally for emmission-control purposes) to alter my idle-air motor and ignition timing (by about 3 degrees) to keep it running nicely, and keep the rpm below 700rpm.
But anyway, the valve's been lapped, and sealing tight again, so as soon as I can get back in there with a new gasket, I'll put her all back together and be in Fat City. Water's smooth-as-glass out here this morning, it'd be a great time to go for a ludicrous-speed blast up to Clinton and back... but I gotta go to a meeting (sigh).