- Joined
- Aug 21, 2004
- Messages
- 394
- displayname
- Jim Storma
Thanks everyone for the kind words. I had to quit working on this last fall for the winter. Started working on it again this spring. Purchased custom step pads with the correct three mounting holes. The new bolts to hold the step pads down along with the fenders stuck up due to the diamond pattern. Traced out the heads used duck tape to protect the areas that I do not want to scratch up with my die-grinder and carefully ground away the raised diamond areas so the heads would sit flat.
Ended up loosening all the bolts under the seat which hold the fenders down to the battery box and the battery box bolts which hold it down to the frame so I could line up the foot fender holes to the mounting pegs welded to the frame. This was also a good time to install and hook up the safety switch under the seat. Once the bolts were installed thru the step pads and fenders with the nuts started, I tightened everything down as even I could including the battery box and fender bolts under the seat.
Next I installed the pre-assembled grille housing, with the retainer clips and four bolts. I left the retaining clip bolts loose and installed the headlight wire harness with a new harness clip and bolt.
Installed the side shields with the wing nuts and spring. Adjusted the grille housing, tightened down the retainer clip bolts until until I could get a nice even line separating the edge of the grill housing with the side shields. I did have to use washers in some area's between the frame and grille housing to get the nice even line. It's really starting to look good.
Ended up loosening all the bolts under the seat which hold the fenders down to the battery box and the battery box bolts which hold it down to the frame so I could line up the foot fender holes to the mounting pegs welded to the frame. This was also a good time to install and hook up the safety switch under the seat. Once the bolts were installed thru the step pads and fenders with the nuts started, I tightened everything down as even I could including the battery box and fender bolts under the seat.
Next I installed the pre-assembled grille housing, with the retainer clips and four bolts. I left the retaining clip bolts loose and installed the headlight wire harness with a new harness clip and bolt.
Installed the side shields with the wing nuts and spring. Adjusted the grille housing, tightened down the retainer clip bolts until until I could get a nice even line separating the edge of the grill housing with the side shields. I did have to use washers in some area's between the frame and grille housing to get the nice even line. It's really starting to look good.