Steve Blunier "Mr. Plow" -- Seconding what Donald Tanner has already said, thank you for the lucid explanation of EXACTLY how the steering assembly found on the CC Model 782 is SUPPOSED to work. Upon closer examination today, I can confirm that wear was taking place between the Bolt OD and the Spacer ID. What is worse, when wear starts there, it quickly accelerates on opposite sides of the top and bottom of the bolt. See picture below of RH Spacer & Bolt.
So Charlie is right, the parts need to be replaced. Charlie, look out for my order.
I still found the following out-of-round conditions at the spindle holes on the axle. (Dennis, are you listening?) RH Spindle hole measured 0.770" side-to-side and 0.760" front-to-back (0.010" out-of-round) at the top ; 0.761" side-to-side and 0.753" front-to-back (0.008" out-of-round) at the bottom.
LH Spindle Hole measured 0.769" side-to-side and 0.763" front-to-back (0.006" out-of-round) at the top; 0.767" side-to-side and 0.761" front-to-back (0.006" out-of-round again) at the bottom.
The spacer OD, in spots it was not worn, was found to be uniformly 0.750" +/- 0.001". So I'm guessing the original fit called for approximately 0.010" clearance between spacer OD and Axle ID, but that is just a guess.
It is quite reassuring to hear that replacing existing parts will go most of the distance in taking the slop out of the unit.
I cannot however confirm that the castle nut is bottoming out on the threads. Quite the opposite, in fact. In my case, the threads were exposed for a good 1/2" inside the axle which exacerbated wear at the rear of the axle, especially at the bottom of the hole. The use of washers at the bolt's head would only make the situation worse. See photo of Axle Pivot Hole below.
The 3/4" bolt used for my application appears to be a standard 5-1/2" Grade 5 specimen. See photo below comparing the Grade 5 found in the tractor with a standard Grade 8 5-1/2" from Lowes and a 7" Bolt from Home Depot. (Note: 1/2" of overall bolt length is taken up by the head.)
I plan to install the 7" bolt, a Grade 5 unit if I can find one, and trim off the excess. If I must, I will extend the threads down on the bolt with a 3/4"-10 die.
As you might expect, I found wear at the pivot bolt too. At the front side, where the head of the bolt is fitted, I found 0.769" side-to-side and 0.765" top-to-bottom; at the rear where the threads are hitting, it measures 0.746" side-to-side and 0.755" top-to-bottom.
The bolt itself measures 0.743" in spots where it is not worn, but 0.719" at the worst spot near the top of the threads (0.731" at 90 deg. from the worst spot) and 0.737" near the bolt head end.
I don't know what kind of fit would be optimal, but it appears that it could be as tight as 0.003" Any thoughts, Dennis?
Oddly, the pivot appears to be wearing more side-to-side at the front and more up-and-down at its rear.
I'm not sure where all this leaves me. Given your excellent instructions, I don't think I need to bush the spindles. I'm not so sure about the Pivot Bolt. It might be worth a thin bushing to really get it tight. Of course any bushing would require consistent maintenance, that is, greasing the thing every 10 hours as Dennis has cited the service manual.
Steve, again, thanks for giving the matter your excellent attention and presentation. I think everyone learned something.