WAYNE - My exh. port wasn't broken. It was just a situation where pipe threads, nipples & couplings don't make for real smooth exhaust flow IMHO. SON & I made my straight pipe from a 1-1/2" OD "J" Bend from Summit racing & my home-made header flange. I think Kraig may have a pic or two in his files. I think it actually turned out rather nice.
Somehow or another the face of the port has to be made flat, welding & JB Weld are not options, WAY too much heat. If you can chase the threads, 1" NPT I think they are, you may be able to reuse the threads without having to face off the exh. port but the elbow or whatever fitting would probably leak and may not stay tight.
A machine shop should be able to face off the port but I really have no idea how they would be able to clamp the assembled engine into a mill tight enough to get a decent surface finish. Plus there's so much "Stuff" in the way, like the carb/air filter, governor arm, etc. The new machined surface would have to be flat and perpendicular with the small tapped holes or the threaded pipe thread hole, which ever you chose to use.
How thick are the actual fragments that flaked off? They look about 1/8" to 3/16" thk.
Somehow or another the face of the port has to be made flat, welding & JB Weld are not options, WAY too much heat. If you can chase the threads, 1" NPT I think they are, you may be able to reuse the threads without having to face off the exh. port but the elbow or whatever fitting would probably leak and may not stay tight.
A machine shop should be able to face off the port but I really have no idea how they would be able to clamp the assembled engine into a mill tight enough to get a decent surface finish. Plus there's so much "Stuff" in the way, like the carb/air filter, governor arm, etc. The new machined surface would have to be flat and perpendicular with the small tapped holes or the threaded pipe thread hole, which ever you chose to use.
How thick are the actual fragments that flaked off? They look about 1/8" to 3/16" thk.